Ford Motor

MFE Engineer

Ford Motor
Chennai
Not disclosed
Work from OfficeWork from Office
Full TimeFull Time
Min. 5 yearsMin. 5 years

Job Description

MFE Engineer

When applying for this position, please ensure you use your external-facing profile / resume to avoid screening rejection.

 

Key Responsibilities & Competencies :

  • Lead cross-functional deployment of end-to-end material flow systems for major plant changes, new introductions, and capacity/footprint transformations across Powertrain Operations.
  • Ensure readiness of suppliers (for material delivery), internal logistics, and internal dunnage/container loops while integrating quality and traceability requirements.
  • Lead deployment of lean storage and intralogistics automation solutions (where justified) and ensure integration with digital execution and traceability.
  • Leads through influence; manages conflict constructively. 
  • Strong planning, prioritization, and closure discipline. 

     

 

End-to-End Material Flow System Knowledge & Implementation: 

  • Define and deploy material flow concepts covering receiving, storage, internal logistics, point-of-use supply, finished goods movement, shipping, and empty-return loops for internal dunnage.

  • Establish exception flows (quarantine/hold, nonconforming material routing, rework loops, offline verification routing where applicable).

  • Define and govern automation zones in material flow concepts (handoff points, parking/charging constraints, do-not-block areas, and exception handling).

Internal Dunnage & Container System Design (Scale): 

  • Lead internal returnable dunnage/container fleet strategy definition (e.g., for repack racks, kit bins/racks, sequence racks): container/rack families, spare philosophy, turnaround planning, storage footprint, repair and wash strategy (where applicable).

  • Improve governance for internal dunnage shortage prevention and recovery (controls, escalation, contingency methods).

Quality / Traceability Integration: 

  • Ensure material flow and internal dunnage enable traceability and compliance (label content/placement standards, scan discipline, mix-prevention methods, containment flow).

  • Define internal dunnage-related controls for part protection, cleanliness, and damage prevention across multiple process areas.

Supplier Readiness (for Material Delivery) & Launch/Change Management: 

  • Lead supplier readiness plans for material delivery: trial builds, capability reviews, PPAP delivery elements as applicable, deviation controls, and closure discipline.

  • Own internal cutover plans, training needs, and risk registers for MFE deliverables.

Team Development: 

  • Mentor SG5/SG6 engineers; review and approve technical outputs (internal dunnage specs, PFEP governance, compliance plans).

Cost & Performance Ownership: 

  • Own internal logistics cost models and drive reductions through standardization and waste elimination.

  • Develop/maintain business case inputs for automation and lean storage initiatives (labor impacts, safety/quality impacts, space recovery, internal container fleet impacts, total cost of ownership).

Automation / Lean Storage / Analytics-led Engineering: 

  • Lead feasibility and cross-functional deployment for AGV/AMR initiatives (route concepts, interface requirements, acceptance criteria, commissioning/start-up support).

  • Lead implementation of lean storage solutions (high-density storage concepts, dynamic replenishment lanes, modular supermarkets) including change management and sustainment audits.

  • Coordinate simulation/digital twin studies (where required) to validate capacity, congestion, and route performance

Bachelor’s degree in engineering (Mechanical/Industrial/Production/Material Flow or related). 

Typically 5–7 years’ experience in Material Flow Engineering / plant logistics engineering / manufacturing operations support. 

Project/program leadership experience strongly preferred.

Clear written and verbal communication for cross-functional reviews. 

 

Professional / Organizational Competencies Preferred 

System-level material flow design and governance.

Strong engineering depth for internal returnable/expendable dunnage (e.g., repack racks, kit bins/racks, sequence racks) and container strategies.

Ability to lead risk-based planning and execution across multiple stakeholders.

Familiarity with intralogistics automation concepts (AGV/AMR operating model, handoff design, safety interface basics).

Coaches others and raises capability within the team.

 

Experience Level

Senior Level

Job role

Work location
Work locationChennai, Tamil Nadu, India
Department
DepartmentProduction / Manufacturing / Engineering
Role / Category
Role / CategoryManufacturing - Engineering
Employment type
Employment typeFull Time
Shift
ShiftDay Shift

Job requirements

Experience
ExperienceMin. 5 years

About company

Name
NameFord Motor
Job posted by Ford Motor

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