AM Machine Maintenance

Responsibilities & Key Deliverables

1.    Hands-on experience in Conveyors systems & its equipment’s, Overhead I-Beam continuous 6”,4” & 3” caterpillar driven, slat, belt & gravity roller conveyor, Pneumatic up/down lift & vertical reciprocating conveyor i.e. .Material handling Lift.
2.    Hands-on experience in PT/CED equipment’s viz, Centrifugal pumps & Blowers, plate heat exchangers, fluid in line filter , PNG & diesel fired Thermax make Hot water gen, Maxon & Weishaupt make burners, Oven balancing, chillers, CED system, Ultra Filtration system, RO & DM plant, valves, sludge separators.
3.    Hands-on experience in Spray painting booth equipment like Electrostatic guns, conventional guns ,Paint kitchen equipment’s i.e.. reciprocating pumps, diaphragm pumps, heat exchangers, Booth ASU supply, washer system & exhaust blowers, spray booth filter management.
4.    Hands-on experience in Baking Ovens, monitoring performance of PNG and diesel fired burners ovens in Electro Deposition and Paint Baking & its filter management.
5.    Assembly line equipment’s pneumatic & pulse tools, Battery operated tools, DC tools, Number Punching machine, Hydraulic Test Rigs, oil filling machine, Pneumatic manipulators for pick & fit applications, Pneumatic operated grease pumps, Oil dispensing machines, Hoist & EOT cranes, Pneumatic hoist. Washing Machines, Roller test rigs, tyre/rim assembly machines & washing machines.
6.    Material Handling Equipment, Forklift both diesel & Battery-operated stackers, tow truck, pallet roll etc.
7.    Hands on experience in development, modification & troubleshooting in Mitsubishi & Delta Make PLC ,SCADA, VFD & HMI.

Daily Work Management/ Roles & Responsibility:

1.    Independent Shift handling & coordination with Production for seamless execution of maintenance activities.
2.    Coordination with vendors for outsourced activities.
3.    Spare parts management i.e.. procurement, Storage, and consumption monitoring.
4.    Analysis of chronic and repeated breakdowns and formulation of Countermeasures to tackle the same with preventive, proactive & predictive approach.
5.    Maintaining different performance parameter related to department viz.  RFI, MTBF, MTTR and analyzing of the same for adopting suitable maintenance program.
6.    Chalking out of annual, monthly, weekly preventive maintenance Plan of plant in consultation with respective shops.
7.    ISO documentation: 9001,14001 & 45001.
8.    Execution of the preventive maintenance activities according to the plan and ensuring smooth production after the Preventive maintenance.
9.    Up-keeping of different documents related to maintenance department viz.  Daily logbook, history sheets, preventive maintenance check sheets, breakdown intimations book etc.
10.    New digitization project & their sustenance.
11.    Energy management & improvements for reduction in source.
12.    Ensuring safety of Man & machine with zero tolerance targets.
13.    Safety improvements with safety contacts, weekly meetings with cell members.
14.    Industrial system Awareness TPM, 5’S, Kaizen, Poka-Yoke, Safety standards i.e.. LOTO, WAH, ESMS.

Experience

Industry Preferred

Qualifications

General Requirements

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