Engineer - Test Maintenance
Larsen & Toubro LtdJob Description
Engineer - Test Maintenance
Roles and Responsibilities:
- Lead the development, validation, and optimization of test programs for Flying Probe, ICT, FCT, Boundary Scan, and End-of-Line (EOL) test systems.
- Define test strategies, standards, and Design for Testability (DFT) requirements to ensure robust and scalable test solutions for NPI and mass production.
- Develop and maintain automated test software, scripts, diagnostic utilities, and version control with proper backup and recovery procedures.
- Lead NPI activities by developing test plans, validating test programs, fixtures, and supporting engineering builds through production ramp-up.
- Design, validate, and maintain test fixtures, interfaces, probes, connectors, and associated test hardware to ensure reliable test performance.
- Monitor test yield, FPY, false failures, retest rates, and test coverage; analyze trends and implement continuous improvement initiatives.
- Perform Measurement System Analysis (MSA), GR&R, correlation studies, and periodic validation to ensure measurement accuracy and repeatability.
- Troubleshoot hardware, software, instrumentation, communication, and fixture-related issues to maximize tester uptime and minimize production downtime.
- Coordinate with equipment OEMs and vendors for machine upgrades, preventive maintenance, calibration, troubleshooting, and technical support.
- Analyze test failures and lead Root Cause Analysis (RCA) and Corrective & Preventive Actions (CAPA) in collaboration with Design, Quality, and Manufacturing Engineering teams.
- Support production by providing timely resolution to tester-related issues and implementing Engineering Change Orders (ECO/ECN) in test programs.
- Develop and maintain SOPs, Work Instructions, validation reports, technical documentation, maintenance records, and calibration logs.
- Ensure compliance with IPC standards, customer requirements, ESD controls, safety regulations, and ISO quality management systems.
- Manage test engineering resources, project schedules, software licenses, fixtures, spares, consumables, and cost optimization initiatives.
- Lead, mentor, and train Test Engineers and Technicians while driving automation, digitalization, innovation, and continuous improvement to enhance test quality and manufacturing efficiency.
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